Drz400 stator. Testing the connections of the stator I get 0. You can also have the stock stator rewound at a variety of specialist shops How to test the Alternator and the reg/rec on a 11 DRZ400E. Help others learn more about this product by uploading a video! In the rare case that there is a fitment issue with the stator or flywheel rotor, then we can exchange the component provided there has been no physical damage or alteration. ESG180 is manufactured on a modern stator core with the highest grade copper wire installed using modern computer controlled winding machines. I don't know the specific output of the DRZ400 in stock form. Either the stator is not making the power or the power is not getting to the battery. I have 1/4" & 3/8" drive allen sockets for using ratchets and torque wrenches . The stator bolts and starter clutch bolts shearing are separate issues from a stator burning out and for different reasons. I just used the Kawasaki equivalent cause I had the parts diagram site bookmarked Hope this helps. This unit meets or exceeds all factory specifications. We are committed to offering an extensive selection of the finest quality replacement parts. Regarding the yellow wires, there's 3 of them right? When you say 1. Alternator Stator Regulator with Gasket For Yamaha YZF R3 YZF R25 ABS 2015-18. Replaced with Electrosport stator and now bike won't start. Features: Kit include Stator, Regulator Rectifier and gasket. The end result was normally a destroyed stator and metal debris fed through the engine. A complete outline can be found here:h The factory Suzuki DRZ400 regulator/rectifier is a “shunt” type. Battery condition is extremely important. I see wide range of prices as I've been shopping around, anywhere from $35-$200. This unit is made with the highest quality materials and is a breeze to install. It starts and runs. 1) Start bike and measure voltage at battery. DRZ400S Torque Specs Unless otherwise noted, source is:lb-ft 2002 Suzuki DRZ 400 S 2002 Suzuki DRZ 400 E 2002 Suzuki DRZ 400 2002 Suzuki DRZ 250 2001 Suzuki DRZ 400 S 2001 Suzuki DRZ 400 E 2001 Suzuki DRZ 400 2001 Suzuki DRZ 250 2000 Suzuki DRZ 400 S 2000 Suzuki DRZ 400 E 2000 Suzuki DRZ 400 OEM 32101-29f00 32101-29f10 21003-S007 32101-13E02 Dimensions: Interior diameter: 34 mm Exterior diameter: 93 mm Hello All, I came across THIS ARTICLE regarding upgrading my DRZ's R/R (regulator / rectifier) from a shunt style to a mosfet style. Both stator problems and wiring problems are common. E. Dec 2, 2015 · the stator, loctite fixes, and electrical system has all been documented on thumpertalk in their FAQ section, and it applies to every bike from 2000 to whenever they stop making drz's. amazon. Great deals. Thanks for watching!Stator I Used: https://www. Stator plug is not included as it does not have one. If they don't fall within the specifications in the book that coil needs replaced. Apr 13, 2005 · Have you checked the output voltage of the stator with the engine running? If not, you should be able to measure the AC voltage (note that this is AC rather than DC voltage) between any two output wires and see somewhere in the vicinity of 50-100 VAC if the stator is working properly and the engine is running ~5000 rpm (note that these values are from my FZ1, but the DRZ should be similar). Free shipping to the U. lower 48 states. Feb 23, 2011 · This seems like a good idea to me; Start a list of "MUST DO" mods or "fixes" for the DRZ400. 99 shipping I've been having strange electrical problems, most of which are pointing to the stator. The one thing that springs to mind is potting the coils in epoxy and low baking for an hour or two. Shop genuine 2003 Suzuki DRZ 400cc stator replacement part - high-quality direct OEM match for optimal motorcycle electrical system performance and reliability. S. Im not sure if its the rectifer, the stator,or some other electrical problem. Please give your imput on what you think it is THIS IS NOT A TUTORIAL! There are plenty of those on Youtube. Instruction is NOT included 02' DRZ400E. 5 volts, you have a charging system problem. with a good stator hopefully it's up around 13 volts. My battery was draining while riding so I replaced battery thinking that was the issue. Hi everyone, Ive got a problem on my DRZ400S and cant find the solution, I wonder if one of your great spirits can give me a hand on this one. Always fully charge your battery before performing any charging system tests or replacing parts. Return Policy:Products may be returned in 30 days if parts have not been installed. Que consiste en poner fijador en los tornillos del volante magnético para evitar destrozos con los mismos en caso de que se Explore a wide range of our Drz400 Stator Cover selection. Sep 18, 2023 · To prevent stator issues on a Suzuki DRZ400, consider upgrading the regulator or rectifier. Nov 22, 2021 · I haven't been this rabbit hole for a while but there are things that can be done to make a stator a bit more rugged and lasting. 3. Plug-and-play, direct fit, easy installation. Seaeched the TT forums, all referred to a testing post in the FAQ but i wasnt able to find the procedure in any of those posts. Is this a part I can cheap out on, or is it something there's really only a few trusted brands for?. 15 The DRZ community calls this the “loc tite mod” and it is simply putting a dab of LLC tite on the bolts that hold the Stator in place to make sure they don’t come out unexpectedly. So a while ago i burned my stator. M. Mar 11, 2025 · Of my two DRZs with one having 63,000 miles, I've never had stator or charging system issues. I though ah just a dead battery from sitting all winter it s Sep 24, 2025 · Find many great new & used options and get the best deals for 00-24 Suzuki DRZ400SM DRZ 400 Stator Generator at the best online prices at eBay! Free shipping for many products! Brand new aftermarket high output stator and voltage regulator rectifier kit Direct replacement to your original unit. Look up free power mod on YouTube. com Explore a wide range of our Stator Drz 400 selection. After registering, don't forget to post up an introduction! Home Forums General Discussion General Magneto Coil Stator + Voltage Regulator + Gasket Assy For Suzuki DRZ 400 S SM 2000-2019 Features: Kit include Stator, Regulator Rectifier and gasket. The voltage regulator rectifier part number is 32800-16G00 32800-16G01 32800-16G02 3402-682 3530-028 3530-059. Products may be returned in 30 days if parts have not been installed. If that doesn't work switch black and white back and leave blue and green reversed. Alternator Stator For Kawasaki KX 250 F 04-10 & Suzuki RMZ RM-Z 250 K5 K6 05-06. CAUTION: I am not a qualified mechanic and all the information in this video should be use How I replaced the stator cover on my drz400sm after dropping it in my driveway haha Dec 18, 2009 · ESG180 is a higher output stator that replaces the OEM stator in the Suzuki LT-Z400 and Kawasaki KXF400 models. 5 ohm suggested by the thumpertalk article, but within the range in my Clymer manual). We have a great online selection at the lowest prices with Fast & Free shipping on many items! Replacement for DRZ 400 OFFROAD MOTORCYCLE YEAR 2002 400CC STATOR (for SUZUKI) and others Rotors Yeah if there was a venn diagram with drz owners in one circle and people who cracked their stator cover in the other circle you'd basically be looking at one circle I think 6 yr ajcrist145 2003 KLX/DRZ-400 Still not charging after stator replacement Posted August 7, 2019 Oct 23, 2025 · Find many great new & used options and get the best deals for Suzuki Genuine Stator DRZ 250 / DRZ 400 2000-2024 32101-29F00 NEW at the best online prices at eBay! Free shipping for many products! Feb 1, 2016 · Welcome to the Two Wheeled Texans community! Feel free to hang out and lurk as long as you like. com. Oct 28, 2009 · All Activity Home Forums Dirt Bikes Make / Model Specific Suzuki Motorcycles DRZ400/E/S/SM Checking stator with multimeter Facebook Twitter Youtube Instagram Pinterest Newsletter I had the same issues with my DRZ, I would avoid RM stator units, I had two of those fail on me. It “shunts” peak current across the stator windings which can cause significant heat build-up in the stator and make it susceptible to prematurely burning out and failing. If there is any doubt, have the battery load tested or replaced. Jul 23, 2017 · The bolts holding the starter gear on to the flywheel is 20ft/lbs , I think I went a little higher with my 12. The stator to the cover and it's JIS head screws, IIRC, is just as tight as I could get it with the JIS bit in my impact driver and a hit or 2 on the driver with a mallet to snug Early models of the DRZ400 were subject to the starter clutch bolts loosening, backing out and then contacting the stator. The early model Suzuki DRZ400 engine where known for having the starter clutch bolts come loose and walk out, causing expensive damage to the bikes electrical stator. Meet or exceeds the OEM quality, direct replacement to your original unit. Due to high manufacturing standard, it will come with one year quality guarantee. No stator can work correctly with a bad or weak battery. I've got most of lights upgraded to LED's so my power draw is down and have had a toasted stator a few years back. I checked the battery found it to be strong. Motor off: check each yellow Have diagnosed issue today as no spark, i know the stator tends to be the weak link in the elctricals. Try switching black and white. It doesn't Suzuki DRZ400 Stator Assembly, all models Part #RSDRZ400 Price $175. Yes if you ride everyday and the battery sees 13 to 13. I would rather not pay $219. I bought the bike nonrunning. The 2003 KLX400 (same as the DRZ400) stator has a part number of 21003-S007. For reference. Seen reference to it many times. Oct 4, 2021 · Removal of the stator cover is pretty straightforward. 9-1. Lead wires are 36" long. Jan 5, 2023 · This is the spot to talk about Suzuki DRZ400/E/S/SM motorcycles; find reviews, parts for sale, and browse owner garages & mods. 5 ohms. This can be the only part that fails on your stator, so you can save lots of money b Feb 10, 2011 · I think only the aftermarket high-output stators put out 200w. now rev the engine and hopefully the voltage goes up with RPM's to maybe around 14 volts or sowhen I checked mine I could watch the voltage actually drop because the bike was running off of the battery. Will a stator for the ltz400 fit a drz400 without mods? Assuming this ends up being the problem. The DRZ400 kicker stator is specific to the kicker. Hopefully this list will help future owners or current owners that Replacement for DRZ 400 OFFROAD MOTORCYCLE YEAR 2006 400CC STATOR (for SUZUKI) and others Rotors Sep 8, 2025 · HO Stator for Suzuki DRZ 250 / DRZ 400 2000-2024 | 32101-13E02 / 32101-29F00 Sponsored + $9. Sorry, this product is currently OUT OF STOCK Return Policy: Products may be returned in 30 days if parts have not been installed. I 'think' I read that the stator covers on the E models are magnesium? not sure if that's correct or not, but can I buy a cover from any DRZ400 and it will Stator-Suzuki-DRZ250-DRZ400Stator Resistant to 200 degrees Celsius 2022 Suzuki DRZ 400 SM 2022 Suzuki DRZ 400 S 2021 Suzuki DRZ 400 SM 2021 Suzuki DRZ 400 S 2020 We have DRZ400 parts & upgrades in stock. We have a great online selection at the lowest prices with Fast & Free shipping on many items! En el vídeo de hoy ponemos el stator nuevo y hacemos la "Loctite Fix". This critical step brings us closer to comple This high output stator will allow you to run brighter lights, heated gear, heated grips, etc. Sep 11, 2025 · Magneto Stator fits Suzuki DRZ400 DRZ 400 Kawasaki KLX400 KLX 400 Motorcycles $30. First is resistance test - unplug the stator and test resistance between each of the 3 yellow wires. As soon as I plug in the stator while running the bikes stalls. Probably 200 watts also. Said something about they can't get any more than that out of them due to the physical size they can't fit anymore wire onto it. com Jul 8, 2025 · Buy Caltric Stator and Regulator Rectifier Compatible With Suzuki Drz400 Dr-Z400 Drz400E Drz400S 2004-2009: Stators - Amazon. Aug 21, 2012 · RMSTATOR High Output Stator Replacement for Suzuki DRZ 250 2001-2007 / DRZ 400 E S SM 2000-2024 | OEM Repl. Shop Motorcycle Stators, Magnetos & Parts for Suzuki DRZ400SM with eBay Guaranteed Fit. Shop now for fast shipping and easy returns! Suzuki DRZ400 Pickup Coil Part #RS0PU2W Price $53. Get a lil screwdriver, take the terminals out. com FREE DELIVERY possible on eligible purchases Next question. 5 volts it will charge just not very much. Regular charging system inspections and timely replacements of weakening parts can save your DRZ from unexpected breakdowns, ensuring a smooth start. 180-day warranty! Find the wiring diagram for the Suzuki DRZ 400, a popular dual-sport motorcycle, to help with electrical troubleshooting and repairs. Unplug the 3 yellow wires from the RR. Jun 18, 2015 · I have a bad stator on my 2002 DRZ400S and I planned to buy a Ricky stator to replace it but they are sold out and said it would be as much as 6 weeks (most of summer) before they got more. 00 Ricky Stator offers a brand new pickup coil for your Suzuki DRZ400 stator. This part fits to the years specified. Magneto Stator+Regulator Rectifier+Gasket For Suzuki Hayabusa GSX1300R 99-07 US. New battery did same. Please contact for additional photos or any questions regarding this product. Shop Motorcycle Stators, Magnetos & Parts for Suzuki DRZ400 with eBay Guaranteed Fit. This rectifier has overheat protection, help to dissipate excess voltage, prevent over-charging battery, improved heat sink and Brand new aftermarket voltage regulator rectifier Direct replacement to your original unit Plug-and-play, direct fit, easy installation No assembly required Higher grade of electric components The quality exceeds the OEM equipment All products shipped are tested We have even included the opposite connector (main harnes May 24, 2018 · The reg/rec test readings all come out in the correct range. You'll find new or used products in Motorcycle Stator Covers for Suzuki DRZ400 on eBay. Jan 3, 2019 · Buy Road Passion Ignition Coil Magneto Stator for SUZUKI DR-Z400 DRZ400/ KLX 400 2000-2017/LTZ400 2003-2008/DR-Z400E S/DR-Z400S 2000-2009/DR-Z400E 2004-2009/DR-Z400SM 2005-2009: Ignition Coils - Amazon. System all checked out except for the stator wires showing continuity to ground on all 3 phases. This isn't an expensive upgrade/mod ($39 CAD on A Jun 27, 2025 · After 18 years my DRZ has joined the failed stator club. 9 bolts , maybe 25ft/lbs . This video is a step by step DRZ left me stranded on the side of the road, first time being towed back to the shop!! Removal of the old one, install of the new one. 2. The resistance between any 2 yellow wires should be 0. Then test between each yellow wire and ground. complete stator that includes the charging coils, pickup coil, stator harness plugs and grommet. May 13, 2025 · SUZUKI DRZ400 STATOR COVER MAGNETO LEFT SIDE CRANKCASE FLYWHEEL COVER OEM. Search Results: drz400 Kawasaki KLX400 Stator Assembly, all models Part #RSDRZ400 Suzuki DRZ250 Stator Assembly Part #RSDRZ400 Suzuki DRZ400 OEM Stator Assembly, all models Part #RS213339 Suzuki DRZ400 Pickup Coil Part #RS0PU2W Suzuki DRZ400 Rectifier/Regulator Part #RSRGU317 Suzuki DRZ400 Stator Assembly, all models Part #RSDRZ400 Get the best deals for Suzuki Drz 400 Stator Cover at eBay. com Shop Motorcycle Stator Covers for Suzuki DRZ400 with eBay Guaranteed Fit. Next I started checking connectors and w If when checking battery voltage and the voltage will not get above at least 13. If that doesn't work switch blue and green. Carried out the stator tests in FAQs and determined stator was faulty. Feb 16, 2007 · I need some help with an electrical issue on a DRZ400SM. I notice the wiring at the plug that goes to the CDI ign Nov 25, 2014 · It is claimed a rewound drz400 stator and measured the wattage to 250w. Free shipping on selected items. Always use a sealant to mount the cable gland joint. Magneto Coil Stator + Voltage Regulator + Gasket Assy For Suzuki DRZ 400 S SM 2000-2019. This is a brand new complete stator that includes the charging coils, pickup coil, stator harness plugs and grommet. com FREE DELIVERY possible on eligible purchases Suzuki DRZ250 Stator Assembly Part #RSDRZ400 Suzuki DRZ400 OEM Stator Assembly, all models Part #RS213339 Suzuki DRZ400 Pickup Coil Part #RS0PU2W Suzuki DRZ400 Stator Assembly, all models Part #RSDRZ400 Suzuki DRZ400 stator side cover gasket Part #RSDRZGK Suzuki Flywheel puller Part #RSMP#1 Suzuki LT250R Pickup Coil Part #RS0PU2W Sep 25, 2022 · Suzuki DRZ-400 Loctite Stator Fix #drz400 #drz400smHere is a tutorial on how to perform the DRZ400 Stator Loctite Mod. May 10, 2016 · My 2014 DRZ wouldn't start using the starter button one day but would consistently fire right up when push started. This pickup uses silicone lead wire for maximum reliability. No apparent short to ground on any lead coming from the stator. had a charging issue and these are the tests to fault find. Mar 5, 2022 · Left Side Engine Stator Magneto Cover Case w/Gask Compatible with Suzuki DRZ400 E S SM 2002-2020 11483-29F00 11351-29F60 Visit the Tektall Store FREE Returns CUSTOMERS WHO BOUGHT THIS PRODUCT ALSO PURCHASED: Suzuki DRZ400 Pickup Coil Part #RS0PU2W Kawasaki KLX400 Stator Assembly, all models Part #RSDRZ400 Suzuki LTZ400 Stator Assembly Part #RSLTZ/KFX Yamaha Grizzly 660 stator, 2002-2006 Part #RS200R4 A stator can't take a discharged battery up to 14V immediately; it has to charge for a while to get there. Google- “DRZ loctite mod” for more details. Voltage rectifier regulator for Suzuki DRZ400 2000-2012, for Suzuki DRZ400E 2001-2009, for Suzuki DRZ400S 2000-2009, for Suzuki DRZ400SM 2005-2009. However, we would like to encourage you to register so that you can join the community and use the numerous features on the site. 0 ohm readings for all combinations of Yellow to Yellow (higher than the 0. 00 This is a brand new complete stator that includes the charging coils, pickup coil, stator harness plugs and grommet. Shop Engine Gaskets & Seals for Suzuki DRZ400 with eBay Guaranteed Fit. Even changed the spark plug After alot of electrical testing, it seemed like they were all in good working order. No observable damage besides stator case plug upon disassembly (see photos). Jul 2, 2025 · We are the largest Powersports & Mower part supplier in the country. 00 This is a brand new O. She runs great again! Aug 4, 2024 · Suzuki DRZ400 Stator Order Form This is a complete OEM Suzuki DRZ400 Sator. I ran into "free power mod" on youtube and learned that the connector from the rectifier that goes to the cdi gets corroded and melts often. I went through 3 stators and 2 rectifiers. Jun 25, 2019 · 1. 5 to 1. If I leave the stator unplugged the bike starts up and runs great and doesnt stall. Aug 23, 2011 · Im having problems my battery keeping charged, The bike will start and run good for three or four days then the bike wont start but all my lights will still come on. An easy check is to unplug the RR View and Download Suzuki Drz 400E service manual online. Repair your stator yourself and save $$$. The E / S / LTZ use a different stator because of the E start etc. Just order this kit, and we will contact ya. Perfect fit and ready to install. From ElectroSport Oct 20, 2021 · A-premium Engine Stator Magneto Cover Cases are an ideal choice to replace your broken Engine Stator Magneto Cover Cases. You think the clutch is acting up? On a 2015? Manufacturer Warranty: 90 DayManufacturer Part Number: M-21-808H,M21-808HBrand: Moose RacingMPN: M21808H OEM-style replacement stators and regulators/rectifiers Direct plug-in stators Complete with all rubbers and OEM-style plug end Oct 4, 2015 · I suspected the battery, but after doing the test from this site decided the stator. As I'm travelling through south america and my budget is close to nothing I decided to rewind it. Sometimes this is the only thing that fails on the Yamahas. 00 for their OEM stator so I started looking at other options to stay under $15 Jan 23, 2025 · This video shows how to remove a stator from a motorbike (DRZ400E). "Low voltage - start by checking the stator coils. Continuity between all 3 yellow wires and ground. com/32101-13E00-32101-13E02-32101-13E03-32 Oct 17, 2025 · HO Stator for Suzuki DRZ 250 / DRZ 400 2000-2024 | 32101-13E02 / 32101-29F00 This unit is a replacement pickup coil for the Suzuki DRZ400. Removed the spark plug and confirmed no spark when cranking the engine with the starter button. We firmly believe in what we are selling and take customer satisfaction very seriously. The 2003 KFX400 (same as the LTZ400) stator has a part number of 21003-S006. Check their website, they also make an upgraded stator for the DR650 and probably the DRZ too. I am a new owner and I have spent hours searching through all the threads for the most common or "must do" mods for the DRZ400SM. Shop now for fast shipping and easy returns! May 13, 2010 · Procedure is in the book but basically you unplug the stator harness from underneath the gas tank, set your meter to ohms, put the ground into the black/white wire and then probe the other three and record the readings. I ended up purchasing a Suzuki genuine stator after those bad experiences. 24 Go up to the connector where the stator cable plugs into the ECU. I've got it put together. Parts carry a one year warranty. I put a crack in my stator cover somehow, all fixed with JBweld, gotta love that stuff, but I'm wanting to buy a good used one. Compatible with Suzuki Models: DRZ400E 2002-2007 DRZ400S 2002-2019 DRZ400SM 2005-2015 Specifications Color: Silver OEM Shop Motorcycle Stators, Magnetos & Parts for Suzuki DRZ400E with eBay Guaranteed Fit. All Engine Stator Magneto Cover Cases meet or exceed OEM specifications. I did the free power mod and re routed those cables directly to Suzuki DRZ400 Stator Assembly, all models Part #RSDRZ400 Price $175. In total 18 coils. Check spark. Instruction is NOT included. Has anyone bought from these folks and has used the stator for a while? $150 delivered is it worth it? In Part 4 of the DRZ 400 Engine Build series, we focus on installing the stator and sealing up the engine case. Then test the stator. I would also entertain a D Apr 23, 2025 · Just thought I'd share some credit able information about a quick fix you may or may not know about little story just bought my 2015 drz 2 days ago with 2600 miles got it off trailer tried to start would only crank a few revolutions. Massive selection from top brands on eBay. The early DRZ bikes were more prone to these issues than later production bikes due to improvements in assembly using upgraded bolts and thread locker or updated design changes Find many great new & used options and get the best deals for 2000-2018 Suzuki Drz400 DRZ 400 Stator Generator Assembly at the best online prices at eBay! Free shipping for many products! Jun 10, 2006 · a 300 watt or 400 watt unit. Have you read thru the stator loctite fix in the DRZ Faq forum yet? Haven't, but will. drz 400E motorcycle pdf manual download. # 32101-13E02 / 32101-29F00 / 32101-29F10 / 32101-29F11 Suzuki DRZ400 OEM Stator Assembly, all models Part #RS213339 Price $279. 3 ohms, between what 2 locations are you testing? Shamelessly taken from a thumpertalk post, I found the following steps which I recall to be correct (I've tested and overhauled a couple DRZ stators & R&Rs). For the same price, we offer a rebuild service for stators that are no longer available. I have finally found an excuse to use my kickstart lever 😀 Going through search results it seems people are having successes and failures with a variety of brands. com Shop eBay for great deals on Motorcycle Stator Covers for Suzuki DRZ400. Find top brands, exclusive offers, and unbeatable prices on eBay. Get the best deals for Stator Cover Suzuki Drz400s at eBay. j9mei fzgz ne jpfpu skpz 9hd mfzt gdgwc vx9ea 4ra10l